Wax Trax

At the end of the last post, we were rinsing and scrubbing, scrubbing and rinsing, after acid-staining the floor. According to the instructions, we had to keep rinsing until no more residue remained. This turned out to be a LOT of scrub-rinse-repeat. Our test patch took eight cycles, and, as it turned out, the entire floor took at least that many.

Cleanup in aisle 7...

After seven or eight times we were bringing up a lot less residue, so we switched to sponge mops thinking it would be easier. Although we spent less time emptying the shop-vac, it still took a long time to mop and rinse the floor, and we had to do so at least four times. We started to wonder if any color would be left at all! Finally, we got all the residue up that we could, and it was time to seal the floor. We got the sealer from the same company as the stain – everything I could find said it’s important to use the sealer specified by the stain manufacturer. The sealer went on with a paint roller:

Signed, sealed, delivered

Notice how much lighter the floor is after scrubbing away all the residue, but before applying the sealer:

I think this sealer really brings out your variegations

Per the instructions, I waited a day or two for the first coat to dry, then applied another. The sealer was pretty easy to apply, but it smelled unbelievably horrible. It smells like one of those silver permanent graffiti markers that make you feel lightheaded, only much much more intense. Had I not been wearing a respirator, I woulda conked out after about two minutes. As it was, when I got back home both nights, I had to head straight for the shower and throw my clothes in the laundry, since the smell permeated everything. It took about a week after that for Nerdwood to be habitable again.

Sealing should only ever need to be done initially, but in order to further protect the finish from scuffs and scratches, a couple of coats of floor wax are in order. This will need to be reapplied at some interval depending on how hard we are on the floor. We’ll probably institute a strict “No skateboards or ice skates” inside the house. Oh, and no golf shoes either (Dan, I’m looking at you). Once again, we got the wax from the same manufacturer as the stain and sealer:

That oughta wax your floor but good!

This stuff I like – doesn’t smell bad, dries within half an hour so I could apply both coats in one day, and easy to apply with a microfiber dust mop.

More curling practice

Whew, what a lot of work! But we’re pretty happy with the way it looks. Even better, it matches the color of the mud here at Nerdwood.

The view from upstairs

All ready for sliding around in our stockinged feet!

 

The Interior View

While insulating the ceiling we had to take into account areas where infrastructure such as the chimney and the plumbing vent would eventually have to get through the roof. This involved adding some extra baffles to leave openings in the insulation. We also had to run some electric wire (Romex) for overhead lighting and a ceiling fan.

Always plan ahead for lighting.

By February of 2011, we were finished with the ceiling for the time being, and were working on pulling wiring through the conduit with a fish tape, and wiring the outlets. We had a few circuits live in no time.

It's an outlet.

Another important task was to cut 2x8s into base plates for the inner cordwood walls. As we spent all this time inside in the now well-insulated house, we noticed how well our passive solar design was working. On sunny days, the house warmed up and the in-floor heating kicked in rarely, if at all.

A sunny space.

Finishing the first floor (for now)

Time is getting a bit tight and we’re still working on the first floor walls. Fortunately, three of the south-facing walls are almost all window (to take advantage of free solar heating during the winter), so the “panels” we have to fill in are very narrow indeed. Each one only takes about three batches of mortar as opposed to around eight for the average wall panel. The leftmost window required tiny, tiny logs to fit:

Thin little panels? Or giraffe necks?

Working our way around the house, Clare decided to incorporate a bottle feature in the panel near the front door. The inside bottles will be blue and green – a river in the wall:

Still bottles run deep

Finally on to the fifteenth and final panel on the first floor – the front door panel:

The gateway... To Logs

So, mid-August and we’ve just finished about half the outer wall. Think we’ll finish the second floor before freezing weather hits? Nah, me neither. Looks like we may be doing a lot of cross-country skiing again this coming winter (oh, darn!).

Besides being the “Summer of Mud,” 2009 also seems to be the “Summer of Bees.” They’re everywhere right now – if you stand still you can hear the whole field buzzing with nectar-lapping fuzzballs.

Give us all your pollen...